TABLE OF CONTENTS
1
THE FRONT SUSPENSION ASSY
2
THE REAR SUSPENSION ASSY
3
THE FRAME AND REAR RACK ASSY
4
THE BRAKING SYSTEM
5
THE STEERING ASSY
6
THE TRANSMISSION BOX ASSY
7
THE ELECTRIC ELEMENT ASSY
8
THE ENGINE ASSY
9
THE ENGINE PARTS OF 400CC GOKART

 

PART 1 - THE FRONT SUSPENSION SYSTEM

PART 1 - THE FRONT SUSPENSION ASSY

REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 A0211.ZLM12*1.25 NUT M12x1.25
8
 
2 260L00295 FRONT WHEEL RIM
2
 
3 260L00303

FRONT TIREOFF ROAD

2
 
4 SPLM5*10 SCREW M5*10
6
 
5 260L00206X FRONT AXLE COVER
2
 
6 KLM16*1.5 CASTLE NUT M16*1.5
2
 
7 A021108.01J SPACER
2
 
8 ZC30204 NEEDLE BEARING 30204
2
 
9 YF45*1.8 O RING 45*1.8
2
 
10 A021108.07Z.01D FRONT WHEEL FLANGE
2
 
11 YZM8 OIL MOUTH M8
2
 
12 HLM12*1.25*35 SPLINE BOLT M12*1.25*35
8
 
13 FLM8*10 FLANGE BOLT M10*8
4
 
14 ZC30205 NEEDLE BEARING 30205
2
 
15 YF35*55*8 OIL SEAL 35-55-8
2
 
16 K1007.00.11SC FRONT DISC BRAKE
2
 
17 LM8*16 BOLT M8*16
8
 
18 K1001.00.054P FENDER SUPPORTING PLATE
2
 
19 K100108.03Z.01FH LEFT TURNING KNURL COMP
1
 
20 KKX4*28 COTTER PIN 4*28
2
 
21 TDM8 SPRING WASHER M8
4
 
22 PDM8 FLAT WASHER M8
4
 
23 K100108.0301ZP FRONT UPPER ROCKER LEFT
1
 
24 K100108.0401ZP FRONT UPPER ROCKER RIGHT
1
 
25 21500035 BALL JOINT
4
 
26 ZYDQ38 CIRCLIPφ38
4
 
27 KLM12*1.25 CASTLE NUT M12x1.25
4
 
28 KKX3.2*28 COTTER PIN3.2*28
6
 
29 FLM10*1.25*75 FLANGE BOLT M10*1.25*75
8
 
30 260L00257 DUSTPROOF COVER
16
 
31 260L00027  
16
 
32 A0211.10.001 BUSH PIPEφ15
8
 
33 NZM10*1.25 NYLON LOCK NUT M10x1.25
12
 
34 YZM6 OIL NIB M6
8
 
35 260L00147 VALVE CORE
2
 
36 K100108.0101ZP FRONT LOWER ROCKER LEFT
1
 
37 K100108.0201ZP FRONT LOWER ROCKER RIGHT
1
 
38 K1001.00.019 FRONT SHOCK ABSORBER
2
 
39 FLM10*1.25*40 FLANGE BOLT M10*1.25
4
 
40 NZM10*1.25 LOCK NUT M10*1.25
12
 
41 K1001.00.059 FRONT PLASTIC FENDER
2
 
42 K100122.0101ZP FRONT FENDER SUPPORTING UNIT LEFT
1
 
43 K100122.0201ZP FRONT FENDER SUPPORTING UNIT RIGHT
1
 
44 SBLM6*12 CROSS SCREW M6*20
6
 
45 NZM6 NYLON LOCK NUT M6
6
 

 

PART2 - THE REAR SUSPENSION ASSY
PART2 - THE REAR SUSPENSION ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 A0211.ZLM12*1.25 NUT M12x1.25
8
 
2 260L00296 REAR WHEEL RIM
2
 
3 260L00304 REAR TIRE
2
 
4 21500022 RUBBER DECORATE COVER
2
 
5 KLM16*1.5 CASTLE NUT M16*1.5
2
 
6 KKX4*28 COTTER PIN 4x28
2
 
7 A0211.00.180D REAR WHEEL HUB
2
 
8 HLM12*1.25*35 SPLINE BOLT M12x1.25x35
8
 
9 K1007.00.13SC DISC BRAKE ,R
2
 
10 LM8*16 BOLT M8x16
8
 
11 YF42*62*8 OIL SEAL FB 42-62-8
1
 
12 ZC6007-Z BEARING 6007-Z
4
 
13 A0211.10.015E SPACERφ35
2
 
14 K1001.00.047 BEARING HOLDER WELDING COMP
1
 
15 STLM4*10 CROSS SCREW M4x10
2
 
16 YF50*68*8 OIL SEAL YF50-68-8
2
 
17 K1001.00.001 BALL CAGE YH-8002
2
 
K1001.00.001.1  
 
K1001.00.001.2  
 
K1001.00.001.3  
 
18 A0211.00.112 TRANSMISSION BOX
1
 
19 LM12*1.5*25 BOLT M12x25
8
 
20 TDM12 SPRING WASHER M12
8
 
21 PDM12 FLAT WASHER 12
8
 
22 K100107.0401Z.01F HALF SHAFT COMP FOR CONNECTING ENGINE
1
 
23 K100107.04Z.01F HALF SHAFT COMP FOR CONNECTING TRANSMISSION BOX
1
 
24 260L00216 ELASTOMER
1
 
25   FLAT WASHER
1
 
26   LOCK NUT M14
1
 
27 K100110.0101ZP REAR LOWER ROCKER ,LEFT
1
 
28 K100110.0201ZP REAR LOWER ROCKER ,RIGHT
1
 
29 FLM12*1.25*165 FLANGE M12*1.25*168
4
 
30 FLM12*1.25 LOCK NUT M12*1.25
8
 
31 A0211.00.006 AXES COVER φ17
16
 
32 A021110.01Z.02J INNER SPACE HOSE
8
 
33 260L0003 DUSTPROOF COVER φ12
16
 
34 FLM10*1.25*75 FLANGE BOLT M10*1.25*75
8
 
35 NZM10*1.25 LOCK NUT M10*1.25
8
 
36 260L00027  
16
 
37 A0211.10.001 BUSH PIPEφ15
8
 
38 YZM6 OIL NIB M6
16
 
39 K100317.04Z.01T STEEL CIRCLIP
1
 
40 K100110.0301ZP REAR UPPER ROCKER ,LEFT
1
 
41 K100110.0401ZP REAR UPPER ROCKER ,RIGHT
1
 
42 LM12*50 FLANGE BOLT M12*50
4
 
43 K1001.00.020 REAR SHOCK ABSORBER
2
 
44 K1001.00.060 REAR PLASTIC FENDER
2
 
45 K100110.0301ZP REAR SUPPORTING FENDER ,LEFT
1
 
45 K100110.0401ZP REAR SUPPORTING FENDER,RIGHT
1
 
46 LM8*45 SPRING WASHER M8
4
 
47 NZM12*1.25 NYLON LOCK NUT M12
4
 
48 K100317.13Z.02S NYLON BUSH
4
 
49 7.010.003 UPPER SWING SPACER
2
 
50 K100317.13Z.01J MUDGUARD HOLDER HOSE
2
 
51 SBLM6*12 CROSS BOLT M6*12
6
 
52 NZM6 NYLON LOCK NUTM6
6
 
53 260L00147 VALVE CORE
2
 
54 K1001.00.048 BEARING HOLDER WELDING COMP R.
1
 
55   O-RING
1
 
56 TDM8 SPRING WASHER M8
4
 
57 PDM8 FLAT WASHER M8
2
 
58 PDM8.D BIG FLAT WASHER M8
2
 

 

PART 3 - THE FRAME AND REAR RACK ASSY
THE FRAME AND REAR RACK ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 K100107P THE FRAME ASSY
1
 
2 K1001.01P FRONT DECORATE PLATE
1
 
3 LM8*16 HEXAD FLANGE BOLT M8X16
4
 
4 TDM8 SPRING WASHER M8
6
 
5 PDM8 FLAT WASHER M8
12
 
6 K100117.03Z.01P REAR DECORATE PLATE
1
 
7 LM6*30 LOCK NUT M6
4
 
8 FLM6 FLANGE NUT M6
4
 
9 PDM6 FLAT WASHER M6
4
 
10 A0211.00.014F HITCH HOOK
1
 
11 A021130.01Z HITCH TOWER
1
 
12 YZX6*10 AXLE PINφ6x10
1
 
13 FLM10*1.25 FLANGE NUT M10*1.25
2
 
14 FLM10*1.25*55 FLANGE BOLT M10*1.25*55
2
 
15 LM18*40 BOLT M18*40
1
 
16 TDM18 SPRING WASHER M18
1
 
17 PDM18 FLATWASHER M18
1
 
18 K100120P REAR RACK ASSY
1
 
19 LM8*35 BOLT 8*35
4
 
20 NZM8*1.25 NYLON LOCK NUT M8
12
 
21 260L00140 REFLECT MIRROR
2
 
22 PDM5 FLAT WASHER M5
2
 
23 TDM5 SPRING WASHER M5
2
 
24 LM5 NUT M5
2
 
25 K1001.00.004X LEFT SEAT
1
 
26 K1001.00.004X RIGHT SEAT
1
 
27 LM8*20 BOLT M8*20
4
 
28 21500055 SAFETY BELT
1
 
29 7.020.012 FOOT PAD
4
 
30 K1005.00.001 REAR VIEW MIRROR L.
1
 
31 K1005.00.001 REAR VIEW MIRROR R.
1
 
32   NYLON LOCK NUT M10*1.25
2
 
33 K100119.01GP SHIELD MAIN PIPE .L
1
 
34 K100119.02GP SHIELD MAIN PIPE .R
1
 
35 K100119.01ZP PIPE
1
 
36 K100119.03P SHIELD SIDE PIPE. L/.R
2
 
37 K1001.00.046 PIPE CONNECT COVER(28)
4
 
38 21500115 PIPE CONNECT COVER(32)
2
 
39 LM8*55 NUT M8*55
12
 
40 7.010.049T INLAY MAT
18
 
41 SLM4*10 BOLT M4*10
2
 
42 LM4 NUT M4
4
 
43 ZLM4*12 SCREW M4*12
3
 
44 K1001.00.095 DECORATE PLATE
2
 
45 SBLM6*12 BOLT M6*12
8
 

 

PART 4 - THE BRAKING SYSTEM
PART 4 - THE BRAKING SYSTEM
REF NO. PART NO. DESCRIPTION
REGD NO.
 
1 K100115.0201ZP BRAKE PEDAL
1
 
2 YZM6*30 AXLE B 6*30
1
 
3 KKX1.6*12 COTTER PIN 1.6*12
1
 
4 FLM8*105 BOLT M8*105
1
 
5 7.010.003 UPPER SWING SPACER
2
 
6 8.010.015 LOWER SWING SPACER
1
 
7 NZM8*1.25 NYLON LOCK NOT
3
 
8 K1007.00.09SC BRAKE PUMP
1
 
9 K1007.00.10SC CALIPER ASSYF,L
1
 
10 K1007.00.14SC BRAKE PAD,F
4
 
11 LM8*25 BOLT M8*25
8
 
12 TDM8 SPRING WASHER M8
8
 
13 PDM8 FLAT WASHER M8
10
 
14 K1007.00.12SC CALIPER ASSYF,R
1
 
15 LM8*30 FLANGE BOLT M8*30
2
 
16 K1007.00.03SC CALIPER ASSYR,L
1
 
17 K1007.00.01SC BRAKE PAD,R
4
 
18 K1007.00.04SC CALIPER ASSYR,R
1
 
19 K1001.00.058 BRAKE PEDAL SPRING
1
 
20    
1
 
21    
1
 
22    
1
 
23 K1001.00.007 PARKING CABLE
1
 
24    
1
 
25 LM8 NUT M8
3
 
26 LM8*20 BOLT M8*20
2
 
27 LM8*60 BOLT M8*60
1
 
28   SPRING CAP
2
 
29 K1001.00.058 SPRING
1
 
30 K1007.00.05SC BRAKE HOSE(1030MM)
1
 
31 K1007.00.06SC BRAKE HOSE(1300MM)
1
 
32 K1007.00.01TG BRAKE HOSE(1000MM)
1
 
33 K1007.00.16SC BRAKE HOSE(1250MM)
1
 
34 K1007.00.17SC BRAKE HOSE(1250MM)
1
 
35 K100112.0201Z.01D PEDAL
1
 
36 SLM4*10 BOLT M4*10
4
 
37 TDM4  
4
 
38 PDM4  
4
 
39 K1007.00.11SC FRONT DISC BRAKE
2
 
40 K1007.00.13SC DISC BRAKE ,R
2
 

 

PART 5 - THE STEERING ASSY
PART 5 - THE STEERING ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 SLM6*12 BOLT M6*12
6
 
2 K1001.00.31 HORN BUTTON
1
 
3   DECORATE COVER
1
 
4   MIDDLE COVER
1
 
5 FLM12*1.25 FLANGE NUT M12*1.25
1
 
6 K1001.00.003 STEERING WHEEL
1
 
7 K100101.01.02D STEERING WHEEL HOLDER
1
 
8 SLM4*10 BOLT M4*10
3
 
9 K1001.00.065 STEERING WHEEL FIXED CAP
1
 
10 K100109.06Z.01C HORN TURN CONNECTING COMP
1
 
11 K1001.00.015 COMBINED SWITCH
1
 
12 K1001.00.016 COMBINED SPEEDOMETER COVER
1
 
13 ZYDQ17 CIRCLIPφ17
1
 
14 ZC61903-2Z BEARING 61903
1
 
15 K100109.0101ZP STEERING STAFF WELDING UNIT
1
 
16 K100109.01Z.01S NYLON BUSH
1
 
17 K100109.0102Z STEERING SHAFT COMP.
1
 
18 K100109.04Z DOUBLE HEAD STEERING MACHINE
1
 
19 K100109.03Z LOWER CONNECTING SHAFT
1
 
20 K100109.05Z SINGLE HEAD STEERING MACHINE
1
 
21 K1001.00.108 CONNECTING STAFF
2
 
22   BALL JOINT
2
 
23 LM8*25 BOLT M8*25
4
 
24 TDM8 SPRING WASHER M8
4
 
25 LM8*20 BOLT M8*20
12
 
26 PDM8 FLAT WASHER M8
12
 
27 K100110.10P STEERING HOOP
4
 
28 KKX3.2*28 COTTER PIN3.2*28
2
 
29 KLM12*1.25 CASTLE NUT M12*1.25
2
 
30 ZLM5*16 SCREW M5*16
5
 

 

PART6 - THE TRANSMISSION BOX ASSY
PART 6 - THE TRANSMISSION BOX ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 GB13871-1992 OIL SEAL
2
 
2 GB5787-86 FLANGE BOLT M8*30
10
 
3 GB5787-86 FLANGE BOLT M8*45
2
 
4 A0211-10-01-01 TRANSMISSION BOX COVER
1
 
5 260.03.02.09 VENTILATE TIE-IN
1
 
6 GB/T3452.1-1992 AIRPROOF CIRCLE
1
 
7 GB/T276-1994 BEARING
2
 
8 A0211-10-01-03 BEVEL GEAR
1
 
9 GB/T894.1-1986 SPRING CIRCLIP
1
 
10 A0211-10-01-04 TRANSMISSION BODY
1
 
11 GB/T 5783-2000 BOLT M12*12
2
 
12 TPDM12 COPPER MAT M12
1
 
13 FLM8*10 FLANGE BOLT M8*10
1
 
14 TPDM8 COPPER MAT M8
1
 
15 KG9.8 HOOP 9.8
2
 
16 GB12871-1992 OIL SEAL
1
 
17 A0211-10-01-06 END COVER
1
 
18 GB/T3452.1-1992 AIRPROOF CIRCLE
1
 
19 GB/T276-1994 BEARING
1
 
20 GB/T 893.1-1986 CIRCLIP
1
 
21 GB/T894.1-1986 CIRCLIP
1
 
22 GB/T276-1994 BEARING 6306
1
 
23 GB/T 5783-2000 BEVEL GEAR
1
 
24 GB/T5801-1994 NEEDLE BEARING
1
 
25 260L00112 VENTILATE HOSE
1
 

 

PART 7 - THE ELECTRIC ELEMENT ASSY
PART 7 - THE ELECTRIC ELEMENT ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 K1001.00.005 THE MAIN WIRE ASSY
1
 
2 K1003.00.004 SPEEDOMETER
1
 
3 K1001.00.015 COMBINED SWITCH
1
 
4 260L00058 ELECTRIC HORN
2
 
5 260L00139 HEAD LIGHT
1
 
6 260L00060 TAIL LIGHT
1
 
7 K1001.00.009Z TURNING LIGHT ,F.L
1
 
8 K1001.00.009Y TURNING LIGHT ,F.R
1
 
9 K1001.00.031 HORN SWITCH
1
 
10 K0405.00.009 MANUAL FAN SWITCH
1
 
11 21500090 IGNITION SWITCH
1
 
12 K0405.00.009 EMERGENCY STOP SWITCH
1
 
13 SSC5-501000-0 FAN CONTROLLER
1
 
14 260L00042 RECTIFIER&REGULATOR
1
 
15 F3-D10000-0 IGNITION
1
 
16 260L00279 FLASHER REALY
1
 
17 260L00284 START RELAY
1
 
18 K1001.00.062 BATTERY BELT
1
 
19 K1001.00.040 ELECTRIC COVER
1
 
20 A040114.00.002 BATTERY
1
 
21 260L00281 IGNITION COIL
1
 
22 K1001.00.012 BATTERY BOX
1
 
23 K1001.00.029 COOLING FAN
1
 
24 K1001.00.042 FAN COVER
1
 
25 K1001.00.010Z TURNING LIGHT ,R.L
1
 
26 K1001.00.010Y TURNING LIGHT ,R.R
1
 
27 LM5*30 BOLT M5*30
1
 
28 TDM5 SPRING WASHER M5
5
 
29 PDM5 FLAT WASHER M5
6
 
30 LM5 NUT M5
3
 
31 LM6*20 BOLT M6*20
2
 
32 TDM6 SPRING WASHER M6
12
 
33 PDM6.Z FLAT WASHER M6
14
 
34 LM6*25 BOLT M6*25
2
 
35 LM8*16 BOLT M8*16
1
 
36 PDM8 FLAT WASHER M8
2
 
37 NZM8*1.25 NYLON LOCK NUT M8
2
 
38 LM10*1.25 NUT M10*1.25
4
 
39 TDM10 SPRING WASHER M10
4
 
40 PDM10 FLAT WASHER M10
4
 
41 K1001.00.051D HOLDER PLATE L.
1
 
42 K1001.00.052D HOLDER PLATE R.
1
 
43 LM6*16 BOLT M6*16
4
 
44 LM6 NUT M6
4
 
45 K1001.00.011 SPEEDOMETER COVER
1
 
46 K100117.03D METER CASSETTE
1
 
47 ZLM4*16 BOLT M4*16
4
 
48 SLM5*16 BOLT M5*16
2
 
49 260L00284 BOLT M5*20
2
 
50 K1001.00.112 SPEED SENSOR
1
 
51 SPBM6*20 BOLT M6*20
2
 
52 A0211.00.286 OIL LEVEL DISPLAY
1
 
53 260L00059 LICENSE PLATE LIGHT
1
 
54 ZLM4*10 SCREW M4*10
2
 

 

PART 8 - ENGINE SYSTEM
PART 8 - THE ENGINE SYSTEM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 JS183FMQ.M ENGINE
1
 
2   ENGINE THROAT PIPE
1
 
3 A040114.00.015 CARBURETOR
1
 
4   O RING
1
 
5   HOOP
1
 
6   BOLT M8*25
2
 
7 KG51-70 AIR CLEANER CONNECTING PIPE CLIP
2
 
8 K1001.00.030 AIR CLEANER CONNECTING PIPE
1
 
9   PLASTIC BREATHER PIPE
1
 
10   AIR CLEANER BREATHER FOAM GASKET
1
 
11   PLASTIC BOLT
1
 
12   FILTER CLIP COMP
1
 
13   FILTER COMP
1
 
14 K1001.00.041 AIR CLEANER CRUST
1
 
15   AIR CLEANER CAP
1
 
16   AIR CLEANER GASKET
1
 
17   AIR CLEANER INTAKE ADJUSTING PLATE
1
 
18   AIR CLEANER INTAKE FOAM GASKET
1
 
19   AIR CLEANER INTAKE THROAT PIPE
1
 
20   AIR CLEANER INTAKE COVER
1
 
21   SCREW M5
4
 
22   SCREW M5*16
6
 
23   HOOP
2
 
24   RUBBER COVER
1
 
25   HOOP
2
 
26   PLASTIC PIPE
1
 
27   PLUG
1
 
28 K100117.0501ZP AIR CLEANER BRACKET
1
 
29 K100117.05Z.01D AIR CLEANER HOOP
1
 
30 LM6*16 BOLT M6*16
13
 
31 TDM6 SPRING WASHER M6
14
 
32 PDM6 FLAT WASHER M6
18
 
33 LM6*25 BOLT M6*25
2
 
34 NZM6 NYLON LOCK NUT M6
7
 
35 K100117.05Z.01D AIR CLEANER BOARD
2
 
36 LM8*16 BOLT M8*16
2
 
37 TDM8 SPRING WASHER M8
8
 
38 PDM38 FLAT WASHER M8
20
 
39 LM8*25 BOLT M8*25
2
 
40 K100312.0101Z FUEL TANK ASSY
1
 
41 K1003.00.003 FUEL TANK CAP
1
 
42 6.000.166 OIL TANK SWITCH
2
 
43 LM8*30 BOLT M8*30
4
 
44 260L00081 FUEL TANK OUTFLOW HOSE
2
 
45 260L00081 CARBURATOR INFLOW HOSE
1
 
46 260L00014 THREE CONNECTING COMP
1
 
47 260L00081 OIL PIPE
1
 
48 260L00079 FILTER
1
 
49 KG9.8 HOOP 9.8
8
 
50 K100113.01J MUFFLER CONNECTING PIPE
1
 
51 LM8*40 BOLT M8*40
2
 
52 NZM8*1.25 NYLON LOCK NUT M8*1.25
14
 
53 K100713.03Z.01D MUFFLER UPPER SHIELD
1
 
54 K1001.00.045P MUFFLER
1
 
55 K100713.02Z.01D MUFFLER LOWER SHIELD
1
 
56 260L00132 MUFFLER SPRING
2
 
57 K1001.00.044P EXHAUST PIPE
1
 
58 FLM6 FLANGE NUT M6
1
 
59 260L00131 ROUND RUBBER BRACKET
1
 
60 LM8 NUT M8
2
 
61 K1001.00.013 GEARS SHIFT HANDGRIP
1
 
62 K1001.00.032 GEARS SHIFT HOLDER JACKET
1
 
63 K1001.00.006 REVERSE CONTROL CABLE
1
 
64 K100121.0101ZP GEARS SHIFT HANDGRIP COMP
1
 
65 LM8*30 BOLT M8*30
1
 
66 LM8*50 BOLT M8*50
2
 
67 K1001.00.053P GEARS SHIFT HOLDER
1
 
68 K100121.01GD SPACERφ12x1.5-32
2
 
69 LM8*60 BOLT M8*60
1
 
70 7.010.003 NYLON BUSH
6
 
71 K100121.01D BUSH PIPEφ(Φ12*-2-42)
1
 
72 K100121.02Z FRONT TIF-ROD
1
 
73 K100121.0401ZP MIDDLE ROCKER
1
 
74 FLM8*110 BOLT M8*110
1
 
75 8.010.105 BUSH PIPEφ12x2-86
2
 
76 K100321.03ZD REAR HAUL SHAFT
1
 
77 K100121.05ZD REAR ROCKER
1
 
78 XZ8*25 AXLE PIN 8x25
1
 
79 KKX3*20 COTTER PIN 3x16
2
 
80 K100121.02C COTTER BLOCK PLATE
1
 
81 XZ4*30 PIN AXLE 4*30
5
 
82 KKX1.6*12 COTTER PIN 1.6*12
1
 
83 SLM6*16 BOLT M6*16
1
 
84 K1001.00.053P GEAR SHIFT SEAT
1
 
85 K1001.00.066 GEARS SHIFT HOLDER JACKET
1
 
86 SLM4*10 BOLT M4*10
4
 
87 TDM6 SPRING WASHER M4
4
 
88 PDM4 FLAT WASHER M4
4
 
89   PIN AXLE 8*117
1
 
90 ZC.FS-87-7 BEARING
2
 
91 ZC.ZS-87-7 BEARING
1
 
92 LM8 NUT M8
2
 
93    
1
 
94 K100107.0101ZP ENGINE LOWER HOLDER BRACKET
1
 
95 FLM10*1.25*55 FLANGE BOLT LM10*1.25*55
5
 
96 FLM10*1.25*85 FLANGE BOLT LM10*1.25*85
1
 
97 NZM10*1.25 NYLON LOCK NUT M10*1.25
9
 
98 K100107.0102ZP ENGINE UPPER HOLDER BRACKET
1
 
99 FLM10*1.25*60 BLOT M10*1.25*60
1
 
100 A040114.00.005 CUSHION COVER
2
 
101 FLM10*1.25*115 BOLT M10*1.25*115
2
 
102 K100117.06Z.01D ENGINE REAR END HOLDER SPACER
4
 
103 A040114.00.013 OIL COOLING RADIATOR
1
 
104 K1001.00.034 OIL COOLING HOSE ,L
1
 
105 K1001.00.035 OIL COOLING HOSE ,R
1
 
106   BOLT M14*1.5
4
 
107   COPPER MAT
8
 
108 LM8*20 BOLT M8*20
4
 
109 FLM12*1.25*10 BOLT M12*1.25*10
1
 
110 TPDM12 COPPER MAT M12
1
 
111 LM6*30 BOLT M6*30
1
 
112 K100717.0901ZP OIL COOLING SHIELD
1
 
113 K100112.010101ZP ACCELERATOR PEDAL
1
 
114 K100112.0202Z.01D PEDAL
1
 
115 K1001.00.058 PEDAL SPRING
1
 
116 FLM8*105 FLANGE BOLT M8*105
1
 
117 K1001.00.008 THROTTLE CABLE
1
 
118 K1001.00.045 WIND CABLE
1
 
119   ENGINE EXHAUST PIPE PIPE INNER DIA
1
 
120   HOOP15.5
3
 
121 LM6 NUT M6
2
 
122 LM6*20 BOLT M6*20
2
 
123 A0207.00.088P INTATE VALVE CONNECT PIPE
1
 
124 260L00244 BLACK LEAD MAT
2
 
125 260L00297 SECOND TIME FILL AIR VALVE
1
 
126 260.07.05 OIL PIPE 3.5*9*350MM
1
 
127 260L00133 OIL PIPE HOOP
2
 
128 260L00293 INTAKE PIPE INNER DIA.12*55
1
 
129 260L00294 INTAKE PIPE INNER DIA 12*250
1
 
130   HOOP 13.5
3
 

 

CYLINDER CAP ASSY
CYLINDER CAP ASSY
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-111000-0 Cylinder cap assy
1
 
2 F3-111701-0 Steel wire circlip
2
 
3 F3-111751-0 Guide pipe of valve
2
 
4 Q/JR YP80-2000 Bolt 95026-06010
1
 
5 FR-100405-0 Washer
1
 
6 F3-100604-0 Damper
12
 
7 F3-102000-0 Cylinder cap shim unit
1
 
8 Q/JR YP96-2000 Alignment pin 99510-14016
2
 
9 F3-100603-0 Oil seal
1
 
10 F3-101000-0 Cap nut
4
 
11 F3-100403-0 Coprer washer
4
 
12 GB/T 70.1 Screw M8*50-10.9-Zn5.D
2
 
13 F3-103000-0 Proket chamber cover unit
1
 
14 FG-102000-0 Oil pender cover unit
1
 
15 F3-100605-0 Air drain
1
 
16 FG-100701-0 Hoop
1
 
17 Q/JR YP80-2000 Bolt 95026-06012
2
 
18 F3-100602-0 O -ring
1
 
19 GB/T70.1 Screw M6*25-10.9-Zn5.D
2
 
20 F3-100202-0 Upper valve cover
1
 
21 FG-100201-0 Lower valve cover
1
 
22 FG-100601-0 O-ring
1
 
23 F3-100601-0 O -ring
1
 
24 GB/T 70.1 Screw M6*20-10.9-Zn5.D
5
 
25 F3-110403-0 Pressure plate
1
 
26 GB/T 5783 Bolt M6*12--Zn5.D
2
 
27 F3-110402-0 Stop plate
1
 
28 DR8EA Spark plug
1
 
29 FB-110851-0 Double-head bolt
2
 
PNEUMATIC MECHANISM
19
PNEUMATIC MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-114201-0 Penumatic cam shaft
1
 
2 F3-100401-0 Timing sprocket
1
 
3 FG-100001-0 Driving pin
1
 
4 GB/T5786 Bolt M10*1.25*25-Zn5.D
1
 
5 FG-100402-0 Washer
1
 
6 F3-100402-0 Throw oil plate
1
 
7 GB/T 276-94 Rolling bearing 6005-RS/C3
1
 
8 F3-114001-0 Bush
1
 
9 F3-130000-0 Timing chain
1
 
10 F3-140000-0 Lower guide plate assy
1
 
11 F3-150000-0 Upper guide plate assy
1
 
12 F3-120000-0 Chain tensioner
1
 
13 F3-100801-0 Shim of tensioner
1
 
14 Q/JR YP80-2000 Bolt 95026-06025
2
 
15 Q/JR YP80-2000 Bolt 95026-06014
2
 
16 F3-113000-0 Needle bearing
1
 
17 F3-110304-0 Air intake valve
1
 
18 F3-110303-0 Air exhuast valve
1
 
19 F3-110306-0 Valve spring seat
2
 
20 F3-110701-0 Valve inner spring
2
 
21 F3-110702-0 Valve outer spring
2
 
22 F3-112000-0 Valve stem oil seal
2
 
23 F3-110301-0 Valve spring cover
2
 
24 F3-110302-0 Valve lock clip
4
 
25 F3-110601-0 o-ring
2
 
26 F3-110001-0 Rocker arm shaft
2
 
27 F3-110305-0 Valve rokcer arm
2
 
28 F3-110851-0 Adjusting screw
2
 
29 F3-110852-0 Locking nut
2
 
30 F3-110401-0 Elastic washer
2
 
31 F3-114000-0 Camshaft unit
1
 

 

CRANK CONNECT ROD MECHANISM
21
CRANK CONNECT ROD MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-210000-0 Crank connect rod assy
1
 
2 F3-200702-0 Spring
6
 
3 F3-200004-0 Spring pin
3
 
4 F3-200302-0 Balance shaft drving gear
1
 
5 F3-200401-0 Washer
1
 
6 GB/T819.1 Screw M6*18-Zn6.D
3
 
7 F3-200402-0 Pressure plate 1
1
 
8 GB/T276 Bearing 6203
1
 
9 F3-202000-0 Oil seal
1
 
10 F3-230000-0 Balance shaft
1
 
11 GB/T276 Bearing 6205
2
 
12 F3-200301-0 Balance shaft gear
1
 
13 F3-200003-0 Flat key
1
 
14 GB/T819.1 Screw M6*16-Zn5.D
2
 
15 F3-200403-0 Pressure plate2
1
 
16 F3-200404-0 Locking washer
1
 
17 F3-200851-0 Nut
1
 
18 F3-200002-0 Woodruff key
1
 
19 F3-220201-0 Piston
1
 
20 F3-220001-0 Piston ring 1
1
 
21 F3-220002-0 Piston ring 2
1
 
22 F3-221000-0 Oil ring assy
1
 
23 F3-200001-0 Piston pin
1
 
24 F3-200701-0 Circlip
2
 
25 F3-201000-0 Cylinder unit
1
 
26 F3-100604-0 Damer
12
 
27 F3-200801-0 Cylinder shim
1
 
28 Q/JR YP96-2000 Alignment pin 99510-14016
1
 
29 F3-200002-0 Aligment pin
1
 
30 F3-200601-0 Alignment pin o ring
1
 
31 GB/T70.1 Screw M6*10-9-Zn.5D
2
 
32 F3-600301-0 Oil pump driving gear
1
 

 

CRANKCASE BODY PART
23
CRANKCASE BODY PART
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-300801-0 Left crankcase cover gasket
1
 
2 FA-300001-0 Alinhment pin 10*14
6
 
3 F3-330000-0 Left cranlcase cover assy
1
 
4 ZAI-300203-0 Observe hole cover
1
 
5 ZAI-300604-0 o-ring
1
 
6 Q/JR YP80-2000 Bolt 65026-06030
27
 
7 Q/JR YP80-2000 Bolt 95026-06040
2
 
8 Q/JR YP80-2000 Bolt 95026-06060
2
 
9 Q/JR YP80-2000 Bolt 95026-06050
9
 
10 GB/T 70.1 Screw M8*60-10.9-Zn5.D
3
 
11 F3-300401-0 Bracket of reverse gear rope
1
 
12 F3-300802-0 Right crankcase cover gasket
1
 
13 F3-340000-0 Right crankcase cover assy
1
 
14 F3-301000-0 Oil dipstick
1
 
15 ZAI-300601-0 o-ring
1
 
16 F3-310000-0 Left crankcase assy
1
 
17 F3-200000-0 Right crankcase assy
1
 
18 F3-300851-0 Double -head screw
2
 
19 F3-300852-0 Double head screw
2
 

 

CLUTCH
25
CLUTCH
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-400401-0 Main clutch washer
1
 
2 F3-411000-0 Main clutch case assy
1
 
3 F3-413000-0 Overreach clutch
1
 
4 F3-414000-0 Pin clutch shoe assy
1
 
5 F3-400851-0 Nut
1
 
6 GB6170 Nut M8-Zn5.D
1
 
7 GB/T 97.1 Washer 8-Zn8.D
1
 
8 FG-400601-0 O-ring
1
 
9 F3-400852-0 Clutch adjusting screw
1
 
10 F3-404000-0 Lower cam plate assy
1
 
11 F3-403000-0 Steel ball bracket assy
1
 
12 F3-402000-0 Upper cam plate assy
1
 
13 F3-400501-0 Assistant bush
1
 
14 F3-401000-0 Rod push ass y
1
 
15 GB/T 308 Steel ball 8.731G100b
1
 
16 F3-421000-0 Clutch gear assy
1
 
17 F3-420402-0 Spline washer
1
 
18 F3-423000-0 Clutch hub assy
1
 
19 F3-400402-0 Locking washer
1
 
20 F3-200851-0 Nut
1
 
21 F3-400601-0 o-ring
1
 
22 F3-400301-0 Post rod
1
 
23 F3-420401-0 Clutch plate
6
 
24 F3-422000-0 Friction disc
7
 
25 F3-420201-0 Pressure disc
1
 
26 F3-420701-0 Clutch spring
5
 
27 F3-424000-0 Bolt with washer
5
 

 

CONTROL SHIFT CAM MECHANISM
27
CONTROL SHIFT CAM MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 GB/T5789 Bolt M6*12-Zn5.D
1
 
2 F3-500402-0 Reverse control lever
1
 
3 F3-500401-0 Washer
1
 
4 GB/T894.2 Circlip 12
1
 
5 F3-500701-0 Spring
1
 
6 F3-501000-0 Reverse shift bracket
1
 
7 F3-540201-0 Shift cam
1
 
8 F3-500751-0 Shift cam segment
1
 
9 GB/7 819.1 Bolt M6*20-Zn5.D
1
 
10 F3-500404-0 Washer
1
 
11 F3-550702-0 Spring
1
 
12 F3-530000-0 Shift shaft
1
 
13 CY80.01-69 Spring broaching
1
 
14 F3-500703-0 Return spring
1
 
15 F3-560000-0 Stopper lever
1
 
16 F3-500851-0 Bolt
1
 
17 F3-550000-0 Shift lever assy
1
 
18 F3-500408-0 Torque spring pin tension gasket
1
 
19 F3-500852-0 Torque spring pin tension gasket
1
 
20 F3-500302-0 Shift fork 2
1
 
21 F3-500002-0 Short shift fork axle
1
 
22 F3-500303-0 Shift fork 3
1
 
23 F3-500301-0 Shift fork 1
1
 
24 F3-500001-0 Long shift fork axle
1
 
25 GB/T276 Bearing 6003
1
 
26 FG-505000-0 Oil seal
1
 
27 ZAI-402000-0 Oil seal
1
 
28 F3-500406-0 Press wire plate
1
 
29 F3-540851-0 Shaft conatct
1
 
30 F3-540701-0 Spring
1
 
31 F3-540001-0 Star gear dowel pin
1
 
32 F3-540002-0 Reverse limit cam dowel pin
2
 
33 F3-540751-0 Reverse limit cam
1
 
34 F3-540401-0 Fender
1
 
35 F3-D70000-0 Fender signal
1
 
36 GB/T97.1 Washer 6-Zn8.D
2
 
37 GB/T70.1 Screw M6*46- Zn5.D
2
 
 
SHIFT GEAR MECHANISM
29
SHIFT GEAR MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-503000-0 Main axle oil seal
1
 
2 GB/T 276 Bearing 6203
1
 
3 F3-510302-0 Shift 2 driving gear
1
 
4 F3-510001-0 Axle cover
1
 
5 F3-510305-0 Shift 5 driving gear
1
 
6 F3-510303-0 Shift 3 driving gear
1
 
7 F3-510401-0 Circlip
1
 
8 F3-510402-0 Spline washer
1
 
9 F3-510304-0 Shift 4 driving gear
1
 
10 F3-510301-0 Main axle
1
 
11 F3-505000-0 Bearing (50*22*14)
1
 
12 GB/T 819.1 Screw M6*16-Zn5.D
2
 
13 F3-500403-0 Main axle bearing pressure plate
1
 
14 GB/T276 Bearing 6204
1
 
15 F3-520405-0 Circlip
1
 
16 F3-520406-0 Washer
1
 
17 F3-524000-0 Shift 2 driven gear unit
1
 
18 F3-520307-0 Shift fork paurcirclip
1
 
19 F3-520403-0 Circlip
1
 
20 F3-520404-0 Spline washer
1
 
21 F3-520001-0 Spline bush
1
 
22 F3-520305-0 Reverse gear
1
 
23 F3-520304-0 Shift 5 driven gear
1
 
24 F3-520402-0 Ringent circlip
1
 
25 F3-520302-0 Shift 3 driven gear
1
 
26 F3-520303-0 Shift 4 driven
1
 
27 F3-521000-0 Drive axle unit
1
 
28 F3-520401-0 Washer
1
 
29 F3-522000-0 Shift 1 driven gear
1
 
30 F3-520306-0 Drive gear
1
 
31 GB/T894.2 Circlip26
1
 
32 GB/T276 Bearing 6304
1
 
33 F3-504000-0 Driving axle oil seal
1
 
34 GB/T276 Bearing 6004
1
 
35 F3-570301-0 Middle drive gear
1
 
36 GB/T894.2 Circlip 26
1
 
37 F3-570302-0 Middle drive shaft
1
 
38 GB/T276 Bearing 6202C2
1
 
39 F3-500202-0 Wheel axle bearing base
1
 
40 F3-500409-0 Pressure plate
2
 
41 GB/T819.1 Screw M8*25-Zn5.D
4
 
42 F3-580307-0 Driving gear
1
 
43 F3-580852-0 Nut M22*1
1
 
44 F3-580410-0 Adjusting gaskets
1
 
45 F3-500004-0 Reverse axle
1
 
46 GB/T894.2 Circlip 15
1
 
47 F3-500405-0 Washer
2
 
48 F3-500306-0 Reverse wheel gear 2
1
 
49 F3-500003-0 Bush
1
 
50 GB/T5789 Screw M8*30-10.9-Zn5.D
6
 
51 F3-500304-0 Speed driving gear
1
 
52 F3-500305-0 Speed driven gear
1
 
53 F3-500601-0 o-ring
1
 
54 F3-500201-0 Speed gear base
1
 
55 Q/JR YP80-2000 Bolt 95026-06015
1
 
56 F3-500407-0 Washer
1
 
57 F3-502000-0 Speed gear oil seal
1
 
58 F3-570001-0 Driving pin
1
 
59 F3-570701-0 Steel Circlip
1
 
60 GB/T5782 Bolt M6*30
1
 

 

OUTPUT MECHANISM
31
OUTPUT MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-580300-0 Oil seal
1
 
2 F3-581201-0 Bearing housing
1
 
3 F3-580405-0 Adjusting gasket
1
 
4 GB97.1-85 Washer
4
 
5 F3-581601-0 o-ring
1
 
6 GB/T 276 Bearing 6305
1
 
7 F3-581851-0 Abnormal screw sleeve
1
 
8 GB/T276 Bearing 6207C3
1
 
9 F3-581301-0 Middle driven pinion gear
1
 
10 F3-580301-0 Connection paw
1
 
11 F3-580701-0 Spring
1
 
12 F3-580001-0 Bushing
1
 
13 GB/T 276 Bearing 6006C3
1
 
14 F3-580302-0 Middle driven shaft
1
 
15 GB/T 276 Bearing 6205
1
 
16 F3-580851-0 Abnormal screw sleeve (front driving )
1
 
17 F3-582000-0 Oil seal
1
 
18 F3-580601-0 O-RING
2
 
19 GB/T5782 Bolt M8*30-10.9-Zn5.D
4
 

 

LUBRICATION COOLING MECHANISM
33
LUBRICATION COOLING MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-610000-0 Engine oil pump
 
2 F3-611000-0 Oil pump gear unit
 
3 F3-610001-0 Transmission pin
 
4 FG-600801-0 Oil pump pad
 
5 GB/T819.1 Screw M6*30-Zn5.D
 
6 FG-620000-0 Engine oil coarse starine r
 
7 FG-600701-0 Compressing spring
 
8 FG-600601-0 o-ring
 
9 F3-610000-0 Oil drain plug screw
 
10 F3-630000-0 Engine oil fine stariner
 
11 F3-600601-0 o-ring
 
12 F3-670000-0 Engien oil fine stariner
 
13 GB/T70.3 Screw M6*30-10.9-Zn5.D
 
14 F3-600851-0 Bolt M8*20
 
15 F3-601000-0 Oil pipe unit 1
 
16 F3-600402-0 Gasket
 
17 F3-D80000-0 Oil temperature sensor
 
18 F3-600852-0 Bolt
 
19 F3-602000-0 Oil pipe unit 2
 
20 Q/TR YP802000 Bot 95026-06012
 
21 F3-603000-0 Oil pipe unit 3
 
22 F3-6006020-0 o-ring
 
23 FG-500405-0 Washer
 

 

KICK STARTER
35
KICK STARTER
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-870000-0 Hand starting device
1
 
2 F3-872000-0 Left side cover unit
1
 
3 FG-870801-0 Shim
1
 
4 FG-873000-0 Bottom board unit of winding spring
1
 
5 F3-871000-0 Drive palte unit
1
 
6 F3-870802-0 Tension line
2
 
7 FG-870702-0 Torsion spring
2
 
8 FG-870851-0 Drive paw
2
 
9 GB/T896 Circlip 6
1
 
10 FG-870701-0 Compressing spring
1
 
11 F3-8704010-0 Guide board
1
 
12 FG-870001-0 Screw pin
1
 
13 FG-870601-0 Start lever
1
 
14 FG-870402-0 Start lever cover
1
 
15 Q/JR YP80-93 Bolt 95026-06020
6
 
16 F3-801000-0 Starting ratchet
1
 
17 F3-800601-0 o-ring
1
 
18 FG-870000-0 Washer
1
 
19 GB/T93 Washer
1
 
20 GB/T5785 Bolt M10*1.25*40
1
 
21 F3-800404-0 Pressing plate
1
 
22 GB/T93 Oil seal
1
 
23 F3-584000-0 Bearing
1
 
24 GB/T819.1 Screw M5816-Zn5.D
3
 
25 F3-800801-0 Washer
1
 
26    
 

 

STARTING MOTOR MECHANISM
37
STARTING MOTOR MECHANISM
REF NO.
PART NO.
DESCRIPTION
REGD NO.
 
1 F3-800301-0 Start idle gear 1
1
 
2 F3-803000-0 Bearing
2
 
3 F3-800401-0 Washer
2
 
4 GB/T894.1 Circlip 12
2
 
5 F3-800001-0 Go gear axle 1
1
 
6 F3-800002-0 Go gear axle 2
1
 
7 F3-800302-0 Starter idle gear 2
1
 
8 F3-804000-0 Bearing
1
 
9 F3-800402-0 Washer
1
 
10 F3-860000-0 Gear unit of electric starter
1
 
11 F3-800003-0 Starter clutch plate
1
 
12 F3-830000-0 Starter clutch
1
 
13 F3-D50000-0 Magneto
1
 
14 Q/JR YP81-2000 Screw M8*15-10-Zn5.D
6
 
15 F3-800403-0 Lead holder
1
 
16 Q/JR YP81-2000 Bolt 98512-06030
3
 
17 GB/T93 Washer 6-Zn8.D
3
 
18 Q/JR YP80-2000 Bolt 95026-06030
2
 
19 GB/T70.1 Screw M5*12-10.9-Zn5.D
4
 
20 F3-D60000-0 Starting motor
1
 

Sous réserve d'erreurs typographiques.